Vibration Welding Machine
- Precision Friction Welding tailored for automotive, appliance, and electronics industries.
- Superior Structural Integrity with hermetic seals for large, complex air/water-critical parts.
- Rapid Changeover reduces mold swap time by up to 50% versus conventional systems.
- Flexible Production supports diverse part geometries and high durability requirements.
- Full Customization in fixture design, amplitude control, and automation to match specifications.
Features of Vibration Welding Machine
Precision friction welding solutions delivering unmatched strength, faster changeovers, and full customization for the most demanding industries.
Core Principle
Linear vibration welding uses precise reciprocating motion (100–240 Hz, 1–2 mm amplitude) to generate frictional heat at the joint interface.
Process Mechanism
One part remains stationary while the other vibrates; controlled heat melts the interface, followed by pressure during cooling to form strong molecular bonds.
Strength & Reliability
Industrial Applications
Widely used in automotive components, appliance housings, and other large or complex thermoplastic assemblies.
Material Compatibility
Capable of welding large, reinforced, or glass-filled thermoplastics, and suitable for joining dissimilar materials.
Comparative Advantage
Unlike ultrasonic welding, it excels with larger parts and complex geometries, delivering strong, reliable welds.
Vibration Welding Machine Industry
- Precision Welding Technology – AMPA drive system delivers ±0.02 mm accuracy, 240 Hz vibration ensures a 99% yield rate, and advanced trajectory control optimizes paths for complex weld geometries.
- Cost & Energy Efficiency – Achieves 40% lower costs than traditional methods, integrates CE/UL-certified eco-friendly systems with energy recovery, and operates sustainably with ≤3.5 kW/hr power use.
- Industrial-Grade Performance – Compatible with all thermoplastics (PP, PE, ABS, PC, etc.), retains >90% base material strength, supports Industry 4.0 automated assembly, and meets ISO 13953 weld standards.
- Smart Operational Features – Offers 50+ preset profiles with automatic saving, RFID mold recognition for <2-minute changeovers, intelligent HMI with self-diagnostics, and real-time in-process monitoring.
- Robust Construction – Built on a 20 mm steel frame for vibration stability, equipped with German bearings rated for 50,000+ cycles, and protected with IP54 dust/moisture resistance.
- Reliable Productivity – Combines high weld yield, durability, and automation readiness to ensure long-term operational stability and maximum throughput in demanding industrial environments.
Vibration Welding Machine Parameters
Model | NC-Z150 | NC-Z220 | NC-Z350 | NC-Z500 | NC-Z700 | NC-Z1600 | NC-Z2000 |
---|---|---|---|---|---|---|---|
Size | L1650*W960*H1965 mm | L1650*W960*H1965 mm | L2205*W1240*H2226 mm | L2455*W1240*H2226 mm | L2555*W1240*H2226 mm | L3560*W1800*H2640 mm | L3480*W2150*H2765 mm |
Max. Mold Weight Capacity | 5-15 kgs | 5-20 kgs | 5-35 kgs | 5-50 kgs | 5-70 kgs | 60-160 kgs | 60-200 kgs |
Effective Welding Area | 50 cm² | 60 cm² | 150 cm² | 280 cm² | 450 cm² | 450 cm² | 450 cm² |
Upper Platen Size | L310*W330 mm | L310*W360 mm | L760*W420 mm | L920*W540 mm | L1020*W540 mm | L1600*W540 mm | L2010*W1000 mm |
Lower Platen Size | L760*W450 mm | L760*W480 mm | L1200*W520 mm | L1400*W600 mm | L1500*W600 mm | L2400*W700 mm | L2116*W1100 mm |
Amplitude | 0.1-1.8 mm | 0.1-1.8 mm | 0.1-1.8 mm | 0.1-1.8 mm | 0.1-1.8 mm | 1-4 mm | 1-4 mm |
Vibration Frequency | 210-260 HZ | 210-260 HZ | 210-260 HZ | 210-260 HZ | 210-260 HZ | 100-125 HZ | 100-125 HZ |
Vibration Force | 6 KW | 8 KW | 15 KW | 18.5 KW | 30 KW | 37 KW | 37 KW |
Rated Power | 380 V | ||||||
Power Supply Requirement | 12 KVA | 16 KVA | 25 KVA | 29 KVA | 39 KVA | 46 KVA | 46 KVA |
Time & Depth Control | Time, depth mode | ||||||
Welding Segment | 6-Stage Programmable | ||||||
Stroke Length | 300 mm | 300 mm | 500 mm | 500 mm | 500 mm | 800 mm | 800 mm |
Net Weight | 1580 kg | 1780 kg | 3750 kg | 4350 kg | 4750 kg | 8760 kg | 14000 kg |
Warranty | 1 Year | 1 Year | 1 Year | 1 Year | 1 Year | 1 Year | 1 Year |
MOQ | 1 Unit | 1 Unit | 1 Unit | 1 Unit | 1 Unit | 1 Unit | 1 Unit |
Welding Cases: Excellence in Every Joint
The hot plate welding process delivers robust, precise, and clean joints for large, complex components, ensuring excellent sealing, thick-wall compatibility, and superior structural strength.
Hot Plate Welding for Automotive Exterior Components
Designed for outdoor durability, our process delivers UV-resistant, precision-bonded assemblies with aerodynamic performance. From waterproof lamp housings to impact-resistant spoilers and wheel arches, every weld meets IP67 waterproof standards and passes wind-tunnel aerodynamic testing.
Hot Plate Welding for Automotive Functional components
Our advanced welding technology delivers leak-proof performance for critical automotive fluid systems, including fuel tanks, filters, radiators, expansion tanks, and brake fluid reservoirs. Material-specific welding profiles ensure compliance with DOT/FMVSS 301 standards, even under extreme pressure and temperature cycles.
Hot Plate Welding for Household Appliances
Hot plate welding machines play a key role in appliance manufacturing, forming durable storage tanks for washing machines and refrigerators, assembling control panels, constructing multi-layer oven and microwave doors, and securing buttons and brackets. This advanced technology ensures strong structural bonds, reliable sealing, and sleek, integrated designs across all components.