Pneumatic Plastic Ultrasonic Welder
- Traceability System – Automated data logging of temperature, pressure, and duration ensures reliable quality control, anomaly detection, and reduced material waste.
- Human-Machine Interface (HMI) – Full-touch, real-time monitoring interface with a high-resolution display simplifies operation and maintenance.
- Dynamic Frequency Tracking – Millisecond-level adaptation stabilizes energy output, compensating for material and environmental variations for consistent weld quality.
- CNC-Machined Construction – Precision-engineered CNC and cast components provide rigidity, vibration damping, and accurate part alignment.
- Square Column Architecture – Reinforced design prevents lateral deflection, maintaining precision across large-scale and diverse product dimensions.
Features of Pneumatic Plastic Ultrasonic Welder
The pneumatic plastic ultrasonic welding machine uses high-frequency vibrations and controlled pneumatic pressure to precisely fuse thermoplastics, creating strong, durable molecular bonds.
Pneumatic Plastic Ultrasonic Welder Industry
- Automated Precision Welding – Advanced ultrasonic technology ensures fast, accurate, and consistent thermoplastic bonding.
- High-Frequency Power – Converts standard electricity into 15–40kHz ultrasonic energy for reliable performance.
- Efficient Vibration Conversion – Piezoelectric transducer system delivers stable and powerful mechanical vibrations.
- Stable Pneumatic Control – Pneumatic drive applies precise vertical motion with controlled pressure (0.1–0.5MPa).
- Localized Heat Fusion – Ultrasonic vibrations generate focused heat (200–300°C) for clean, seamless welds.
- Durable Molecular Bonds – Welded parts form strong, long-lasting molecular-level connections upon cooling.
Pneumatic Plastic Ultrasonic Welder Parameters
| Parameters | DZ-1526E | DZ-2020E | DZ-1532E | DZ-1542E | DZ-1555E |
|---|---|---|---|---|---|
| Frequency | 15 kHz | 20 kHz | 15 kHz | 15 kHz | 15 kHz |
| Rated Power | 2600 W | 2000 W | 3200 W | 4200 W | 5500 W |
| Input Voltage | 220 V | 220 V | 220 V | 220 V | 220 V |
| Amplitude Adjustment | Adjustable range: 10%–100%, Minimum adjustment increment: 1% | ||||
| Operating Temperature Range | －10℃ – 40℃ | －10℃ – 40℃ | －10℃ – 40℃ | －10℃ – 40℃ | －10℃ – 40℃ |
| Weight | 120 KGS | 120 KGS | 300 KGS | 350 KGS | 400 KGS |
| Dimensions | 70*80*130 CM | 70*80*130 CM | 80*100*200 CM | 90*100*220 CM | 90*100*220 CM |
Pneumatic Ultrasonic Welding Machine for Diverse Industrial Applications
Manual ultrasonic welding machines deliver versatile plastic joining solutions, serving industries from automotive and electronics to medical, toys, and packaging.
Ultrasonic Welding for Automotive Lighting
Ultrasonic welding creates strong, weather-resistant joints in automotive signal components by applying high-frequency vibrations that generate molecular friction. This solvent-free method ensures uniform quality for intricate lighting parts, reduces material waste, and maintains both optical clarity and mechanical strength, enhancing vehicle safety and design longevity.
Hot Plate Welding for Automotive Functional components
Ultrasonic welding ensures automotive emblems retain their visual precision and mechanical strength while accelerating assembly for higher production efficiency. By eliminating adhesives, this eco-friendly process avoids residue contamination and delivers durable, defect-free emblems that consistently satisfy the rigorous quality demands of automotive manufacturers.
Hot Plate Welding for Household Appliances
Our ultrasonic welding technology delivers robust bonding for essential electronic devices—including smartphones, headphones, tablets, laptops, and smartwatches. This advanced process ensures exceptional strength, IP-rated water and dust protection, and flawless aesthetics, meeting the rigorous demands of next-generation portable electronics manufacturing.
Custom Plastic Welding for Automotive Parts
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