Handheld Ultrasonic Spot Welder
- Enhanced Portability: Lightweight, rugged design allows precision welding in tight or challenging spaces with easy mobility between workstations.
- Ergonomic Design: Optimized grip and balanced weight reduce operator fatigue, while vibration-damped handles maintain consistent welds.
- Rapid Deployment: Tool-free, plug-and-play setup ensures fast operational readiness, minimizing production downtime.
- Material Versatility: Works with a wide range of thermoplastics and composite materials, providing reliable bonds across applications.
- Precision Control: Digital interface allows fine adjustments of amplitude, pressure, and weld time for optimal strength and appearance.
Features of Handheld Ultrasonic Spot Welder
Lightweight, ergonomic, and rapidly deployable, this ultrasonic spot welder delivers precise, versatile, and consistent bonds across a wide range of materials.
Handheld Ultrasonic Spot Welder Industry
- Portable and Ergonomic: Handheld design with pistol-grip or straight configurations allows comfortable, efficient welding in various settings.
- Ultrasonic Welding Technology: Converts electrical energy into high-frequency vibrations (20-40 kHz) for precise, rapid joining of thermoplastics and some metals.
- Fast and Strong Bonds: Molecular friction generates localized heat, forming welds in under 1 second with strength comparable to base materials.
- Versatile Applications: Supports rivet welding, spot welding, embedding, and cutting at 800W–1200W, replacing traditional fastening methods.
- Eco-Friendly and Efficient: Consumable-free, low-energy process creates durable bonds without additives or pollution, promoting green manufacturing.
Pneumatic Plastic Ultrasonic Welder Parameters
| Parameters | DZ-3512E | DZ-2808E |
|---|---|---|
| Frequency | 35 kHz | 28 kHz |
| Rated Power | 1200 W | 800 W |
| Input Voltage | 220 V | 220 V |
| Amplitude Adjustment | Adjustable range: 10%–100%, Minimum adjustment increment: 1% | Adjustable range: 10%–100%, Minimum adjustment increment: 1% |
| Working Temperature | －10℃ – 40℃ | －10℃ – 40℃ |
| Weight | 10 KGS | 10 KGS |
| Dimensions | 45*35*20 CM | 45*35*20 CM |
Ultrasonic Welding for Industrial Applications
Ultrasonic welding finds extensive applications across the automotive, electronics, medical, toy, and packaging sectors, enabling the formation of durable plastic joints with superior appearance.
Ultrasonic Welding for Automotive Lighting
Ultrasonic welding creates strong, weather-resistant joints in automotive signal components by applying high-frequency vibrations that generate molecular friction. This solvent-free method ensures uniform quality for intricate lighting parts, reduces material waste, and maintains both optical clarity and mechanical strength, enhancing vehicle safety and design longevity.
Hot Plate Welding for Automotive Functional components
Ultrasonic welding ensures automotive emblems retain their visual precision and mechanical strength while accelerating assembly for higher production efficiency. By eliminating adhesives, this eco-friendly process avoids residue contamination and delivers durable, defect-free emblems that consistently satisfy the rigorous quality demands of automotive manufacturers.
Hot Plate Welding for Household Appliances
Our ultrasonic welding technology delivers robust bonding for essential electronic devices—including smartphones, headphones, tablets, laptops, and smartwatches. This advanced process ensures exceptional strength, IP-rated water and dust protection, and flawless aesthetics, meeting the rigorous demands of next-generation portable electronics manufacturing.
Custom Plastic Welding for Automotive Parts
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